HOW TO DESIGN AND 3D PRINT CAR PARTS WITH SHAPR3D

One of the biggest issues with 3d printing car parts is finding workable 3d models… So let’s review how to make your own car part models.

There are tons of options for 3d printable models online, but sometimes they just flat-out suck.

SO THE SOLUTION? DESIGN AND PRINT YOUR OWN CAR PARTS

START SIMPLE

The best way to get started is with a very basic design. We picked a spark plug wire separator click from our BMW e30 project car to recreate.

bmw e30 spark plug wire holder original

Next, pick your software. We recommend Shapr3D with an iPad and Apple pencil. The interface is very simple to pick up and the auto selection of tools really helps beginners just getting started with CAD software.

shapr3d ipad and apple pencil

If you don’t have an iPad, no worries. You can use the desktop version of Shapr3D and best of all there’s a free version too.

If you don’t want to use Shapr3D you can check out these other CAD software options too:

Software Ease of Use Platform Best For Notes
Shapr3D ★★★★★ iPad, Mac, PC Beginners & intermediate designers Touch-friendly, super intuitive. Free version has export resolution limitations.
TinkerCAD ★★★★☆ Web-based Beginners & quick prints Drag-and-drop style, but has limited features. Great for very simple designs.
Fusion 360 ★★★☆☆ PC & Mac Intermediate to advanced users Very powerful but takes time to learn. Cloud-based.
FreeCAD ★★☆☆☆ PC, Mac, Linux Engineers & power users Fully open-source, but not very beginner-friendly.
SketchUp Free ★★★☆☆ Web-based Architecture & general modeling Decent for shapes, but not made for mechanical parts.

MEASURE AND DRAW FIRST

Buy yourself a caliper measuring tool and start taking measurements of the part you wish to recreate.

measure car part design with caliper measuring tool
  • Length

  • Width

  • Depth

  • Inner diameter of the spark plug wire holders

  • Distance between holders

This next step will save you tons of time when you start sketching in Shapr3d, draw it out…

drawing car part desing

STEP 1: SKETCH THE SHAPE

Start by switching to the Top View in Shapr3D.

SHAPR3D RECTANGLE TOOL:

  • Tap on Sketch

  • Select the Rectangle Tool

  • Draw your rectangle freely on the canvas

Shapr3d rectangle tool

No need to get the size perfect right away—Shapr3D makes it easy to adjust later.

✏️ TIP:

Click on each side of the rectangle and manually enter the exact dimensions you wrote down earlier. This ensures your part matches the physical measurements you need.

Step 2: Add the Cable Holes

Next, let’s add the circular holes where your cables will run through.

SHAPR3D CIRCLE TOOL:

  • Select the Circle Tool

  • Draw one circle inside the rectangle

  • Click on the circle to set the diameter based on your sketch

shapr3d car part circle tool

Now here’s where Shapr3D really starts to shine.

✅ BONUS – SHAPR3D PATTERN

  • Exit Sketch Mode

  • Select the circle you just made

  • Hit Pattern

  • Enter the number of holes you want (e.g., 3)

shapr3d car part pattern replicate tool

Shapr3D duplicates the circles evenly—and the best part… If you change the size or position of the original circle, all the copies update automatically.

STEP 3: EXTRUDE CLIP

With your 2D sketch done, it’s time to bring it to life.

SHAPR3D EXTRUDE TOOL:

  • Select the main rectangle

  • The Extrude Tool should auto-activate

  • Drag the rectangle up or down to set your desired height

Just like that, you've got a 3D version of your cable clip.

Shapr3d car part extrude tool

STEP 4: ROUNDED EDGES

To give your clip a polished, pro look, round off the corners.

SHAPR3D FILLET TOOL:

  • Select the corners (hold Shift to select multiples)

  • Use the Fillet Tool to round the edges to your liking

STEP 5: ADJUST WITH HISTORY MODE

Worried your cable holes are too close to the edge? No problem.

SHAPR3D HISTORY PANE:

  • Open the History Pane

  • Find your original circle

  • Adjust its position

Shapr3d History Tool Car Part

All the duplicated circles will move with it, and your 3D model updates instantly. No rework needed.

STEP 6: EXPORT TO STL

Now you're ready to bring your model into the real world.

SHAPR3D TOOL:

  • Go to Export

  • Choose STL Format

  • Send it to your slicer or 3D printer software

STEP 5: TEST FIT

Here’s our first print. Let’s check the fit:

Boom. Fits just right. But keep in mind—printers can be finicky. If the size is slightly off, tweak it in the slicing software or go back to Shapr3D and adjust the scale.

WANT TO LEARN MORE?

If you're just getting into 3D printing, check out our filament comparison test or our intro guide to printing car parts.

Javier Solis

Hi, my name is Javier Solis. I've held various IT positions in the last 25 years including work in Higher Education and as a former tower climber. I'm now a Sr. Product Manager at Extreme Networks who gets to build stuff. I'm also married to a wonder wife and have two awesome kids. Questions and comments are ALWAYS welcome.

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FILAMENT SELECTOR TOOL FOR CAR PARTS